One stop solution

Aluminum Casting Experts

Covering die casting, sand casting, gravity casting, and investment casting, to meet the customized needs of the automotive, machinery, energy, and agricultural industries

We can provide you with aluminum casting processes

Die casting

  • Engine housing
  • Transmission housing
  • Gearbox housing
  • Motor housing
  • EV motor casing
  • Inverter housing
  • LED heat sink
  • Electrical enclosure
  • Pump cover
  • Valve body (small size)
  • Throttle body
  • Oil pan
  • Aluminum bracket
  • Camera housing

and more

Equipped with 160T–2000T die casting machines, capable of producing aluminum castings from 0.1kg to 50kg.

Sand casting

  • Engine block
  • Cylinder head
  • Pump housing
  • Valve housing
  • Gearbox casing
  • Compressor housing
  • Turbine housing
  • Marine pump body
  • Machinery base
  • Structural support components

and more

Maximum casting size up to 2000mm and single piece weight up to 300kg.

Gravity casting

  • Aluminum wheel hub
  • Suspension arm
  • Steering knuckle
  • Brake caliper body
  • Intake manifold
  • Automotive control arm
  • Cylinder head (mid-size)
  • Motorcycle wheel
  • Industrial pulley
  • Gear housing (medium size)
  • Structural bracket
  • Aluminum flange

and more

Equipped with advanced low-pressure casting lines, capable of producing aluminum castings from 2kg to 40kg, ideal for high-strength structural components.

Investment casting

  • Aerospace brackets
  • UAV structural parts
  • Precision impeller
  • Small valve components
  • Instrument housing
  • Precision connector parts
  • Robotics small components
  • Thin-wall structural parts
  • Industrial small housing
  • Medical equipment components
  • Precision pump parts
  • Sensor housing

and more

Specialized in precision aluminum investment casting, producing complex components from 0.1kg to 5kg with tight tolerances up to ±0.15mm.

International Cast Aluminum Grades

Aluminum Die Casting
Investment casting​

Different aluminum casting processes result in different casting properties:

Die casting → Small to medium-sized, high-precision, mass production

Sand casting → Large, thick-walled, structural parts

Gravity casting → Automotive structures, high strength

Investment casting → Small, complex, precision parts

Our aluminum castings comply with ASTM, EN and ISO international standards. Material certification, chemical composition reports, mechanical testing and full traceability are available upon request.

International Cast Aluminum Grades​

Application industries

Automotive Industry

Industrial Machinery

Agriculture Machinery

Marine Industry

Electrical & Electronics

Railway & Transportation

Energy Industry

OEM sample display

Produced exactly according to your requirements

Custom-die-cast-enclosures

Custom aluminum die castings

Custom aluminum pump bodies and valve castings

Custom-made-die-cast-end-caps

Custom cast aluminum structural components

Custom aluminum precision castings

OEM sample display​

Custom aluminum gravity castings

Custom-made-heatsink-housing-die-castings

Custom aluminum heatsink castings

Custom aluminum sand castings

Custom-made-control-box-die-castings

Custom aluminum housing castings

We are ISO 9001:2015 certified and hold numerous industry-specific certifications. We offer a wide range of casting services, from high-precision prototyping to high-volume production. Our goal is: reliable delivery, flawless execution, and building long-term trust.

Our casting capabilities

We specialize in the production and machining of cast aluminum parts, boasting 13 years of experience in casting and machining. Our factory provides stable melting point control, alloy composition certification, and rigorous hardness and microstructure testing to ensure high strength and consistency in our products. Leveraging advanced precision machining technology, we offer reliable OEM solutions for cast aluminum parts to industries such as mining, agricultural machinery, wind power, and heavy industry.

Design Capability

With strong engineering support, we provide DFM analysis, 3D modeling, casting simulation, and material selection optimization. Our team helps improve structure, reduce weight, and enhance wear resistance while controlling production cost and ensuring manufacturability.

Customization Capability

We offer full OEM/ODM customization based on drawings or samples, including alloy adjustment, hardness control, heat treatment, and surface finishing. Flexible production planning allows small batches and large-scale orders with stable quality.

CNC Machining & Assembly

Equipped with advanced CNC machining centers, we ensure tight tolerances and consistent dimensional accuracy. We provide drilling, milling, tapping, surface treatment, and sub-assembly services to deliver ready-to-install components.

Our casting capabilities-mulan manufacturing group
Our casting capabilities​
Our casting capabilities​
Our casting capabilities​
Our casting capabilities​

Quality assurance

Raw Materials & Chemical Composition

Using direct-reading spectrometers, we verify the chemical composition of every melt before casting. The analysis ensures precise control of silicon, magnesium, copper and other alloying elements according to ASTM, EN or ISO standards. This prevents segregation, reduces casting defects, and ensures stable mechanical performance across mass production batches.

Mechanical Testing Requirements

Tensile strength, yield strength, elongation and impact values are tested in accordance with international standards. Test specimens are cast from the same batch to reflect real production conditions. This ensures the aluminum castings meet structural and safety requirements, providing customers with reliable load-bearing performance and long-term durability.

Pressure / Leak Testing

For pump housings, valve bodies and sealed enclosures, we conduct air or water pressure leak testing. Each part is tested under specified pressure levels to verify sealing integrity. This process minimizes leakage risk, improves product safety, and ensures stable operation in hydraulic and pneumatic systems.

Dimensional & Visual Inspection

We conduct full dimensional inspection using calipers, gauges, and coordinate measuring machines (CMM). Critical tolerances are verified according to customer drawings and GD&T requirements. This guarantees assembly compatibility, reduces machining corrections, and ensures consistency in high-volume production for automotive and mechanical applications.

Non-Destructive Testing (NDT)

We perform X-ray (RT), ultrasonic (UT), dye penetrant (PT) or magnetic particle testing when required. These methods detect internal shrinkage, gas porosity and hidden cracks without damaging the product. NDT enhances reliability for safety-critical components such as automotive housings and pressure-containing parts.

Heat Treatment & Surface Treatment Inspection

We control T5/T6 heat treatment to ensure stable strength and dimensional accuracy. Surface treatments are checked for thickness, adhesion, and corrosion resistance, including salt spray testing, ensuring durability and long-term reliability.

Hardness Testing

Brinell (HB) or Rockwell hardness tests are conducted to verify material consistency and heat treatment effectiveness. By comparing surface and core hardness values, we ensure uniform metallurgical structure. This guarantees wear resistance, machining stability, and performance reliability in demanding industrial environments.

Inspection Reports​

Complete chemical, mechanical, microstructure, and dimensional test reports provided for traceability.

Our quality control includes spectrometer material analysis, dimensional inspection (CMM), tensile and hardness testing, X-ray internal inspection, leak testing and full traceability management.

Goods delivery guarantee

Comprehensive protection for custom wear-resistant castings

On-Time Delivery
With 13 years of production management experience, we implement strict scheduling and capacity planning to ensure stable lead times. From raw material preparation to casting, machining, and inspection, each stage is controlled under a standardized workflow. Real-time production tracking and dedicated project coordination help us respond quickly to changes and deliver orders on schedule.

Reliable Packaging
We use export-standard packaging solutions tailored to product size and weight, including fumigated wooden crates, steel pallets, rust-proof coating, VCI protection, and customized inner supports. Each package is reinforced to prevent movement, corrosion, or impact damage during long-distance transportation, ensuring parts arrive in perfect condition.

Logistics Reliability
We cooperate with experienced freight forwarders and offer flexible shipping options by sea, air, or rail. Clear export documentation, accurate labeling, and cargo tracking ensure smooth customs clearance and timely arrival. Our logistics team monitors every shipment and provides updates to guarantee dependable global delivery.

Stable-delivery

Regarding cooperation with Mulan Metal in metal parts casting business

Delivery time for standard castings is 3-4 weeks.Delivery time for precision castings is 4-8 weeks.

Are you trading company or manufacturer ?

We are original manufacturers, and of course, we also provide trade services. Because we have the qualifications for export trade.

All raw materials come with MTC (material report), and of course we also support third-party testing (SGS/BV). Don’t worry about this, because we are engaged in cross-border trade business, and the certificates and qualifications are complete.

EXW、FOB、CFR、CIF、FCA、DDU、DDP

How about your delivery time?

Mold Design: 2–5 days
Tooling: 8–10 days
Samples: 3–5 days
Mass Production: 4–8 weeks, Special customized products may require a few days earlier or later depending on the quantity and processing complexity.

We will provide itemized quotations (such as mold fees, unit costs, and logistics costs) according to customer requirements.

Without the authorization of the customer, we will never do this, so we support the signing of NDA agreement to ensure your interests.

You can contact us by email, phone or the form below. Of course, it is recommended that you provide us with complete cooperation information, such as casting prototype drawings, process requirements, material requirements, application scenarios, tolerance requirements, quantity and more, so that we can quickly provide you with a specific quotation and solution within 12 hours.

Contact US

We will be happy to help you with your casting, extrusion and forming work on a wide range of metals.

Head Quarter:Building 37, 2049 Pujin Road, Shanghai
E-mail:mulanmetal@mulan-mfg.com
Business Talk:+86-21-3479-1662

  • Original Manufacturer
  • 12+ years of custom casting manufacturing
  • ISO 9001:2015 quality standard certified
  • Free 2D/3D Design Drawing

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