Reliable density control, stable manufacturing process, and consistent batch quality

Leading Powdered Metal Part Manufacturers (PM Parts)

 ISO 9001:2015 Certification | SAE/ASTM | To timely delivery 

Our capabilities in manufacturing powder metallurgy parts

Density Capability

Our powder metallurgy parts achieve stable and controllable density levels across different materials:

Iron-based parts: 6.8–7.4 g/cm³

High-density iron: up to 7.45 g/cm³

Stainless steel: 6.9–7.3 g/cm³

Copper / bronze: 6.5–7.5 g/cm³

We control density through high-tonnage pressing, precise powder filling, and continuous sintering with N₂–H₂ atmosphere.
In mass production, density consistency can be maintained within ±0.05 g/cm³, ensuring stable mechanical properties.

Tolerance

Our powder metallurgy parts can achieve a typical tolerance range of
±0.03–0.08 mm, depending on the dimensions and material.
For high-precision applications, secondary processes such as sizing, CNC machining and grinding are available, enabling tolerances down to ±0.005–0.02 mm.

Press Capacity

Our powder metallurgy press capacity ranges from 15T to 800T,
enabling us to produce both small precision components and large structural parts.
This wide capacity range allows high-density compaction, stable dimensional accuracy,
and strong mechanical performance.

Sintering Capability

Sintering Capability
Our powder metallurgy parts are sintered in continuous controlled-atmosphere furnaces.
With a maximum temperature of 1150°C for iron-based materials and 1360°C for stainless steel in vacuum sintering, we ensure high density, stable microstructure and excellent mechanical strength.

The atmosphere options include N₂, H₂, N₂–H₂ mixtures, Endogas and vacuum, all monitored for dew point and carbon control.

Our mesh-belt furnaces provide a throughput of 500–800 kg/hour, with a temperature uniformity of ±5°C, guaranteeing high batch consistency for automotive and industrial applications.

Materials

Our P/M process commonly produces metal components including bushings, gears, sprockets, latches, hubs, gaskets, and self-lubricating bearings. Similarly, our P/M materials are carefully selected; we offer most mainstream P/M materials on the market to meet the diverse mechanical property requirements of various industries, including tensile strength, yield strength, elongation, fatigue strength, and impact resistance.

Iron-Based

Metal grades:
FL-0405
FL-0605
FL-0805
FC-0205
FN-0205
FNC-0208
FL-4405

Applications: Lightweight structural components, Small power tool parts, Mechanical connectors

Copper-Based

Metal grades:
C-0000
CT-1000
CT-2000
FCu-0908
FCu-1008
CG-10
CG-20
CT-0000

Applications: Valve components, Connectors, Electrical structural components

Stainless Steel

Metal grades:
304(Austenitic)
316(Austenitic)
410 / 420(Martensitic)
430(Ferritic)

Applications: Medical components, food processing machinery, high-end structural components

Soft Magnetic Composite

Metal grades:
SMF-1000
SMF-2000
SMF-3xxx
SMF-5000

Applications: Solenoid valves, magnetic cores, relays; motor poles, high-frequency components; precision sensors.

Soft Magnetic Composite

One-stop service capability-Complete delivery

Sizing capability and tolerance control

Copper infiltration

Carburizing / Quenching / Tempering

Ultrasonic cleaning

Surface treatment: zinc plating, nickel plating, coating

CNC finishing

Deburring

High material utilization rate, reliable solution

Quality Control Capabilities​

Quality Control Capabilities

IQC | IPQC | FQC | OQC

We operate a strict quality management system to ensure every powder-metallurgy part meets customer requirements for density, dimensions, strength and consistency. Our factory is certified to ISO 9001 / IATF 16949, supported by full PPAP, APQP and SPC control.

Our inspection equipment includes CMM, projectors, hardness testers, density testers, metallographic microscopes, universal testing machines, and chemical analyzers (C/S, O/N/H). For magnetic materials, we provide B-H curve and magnetic performance testing.

From incoming inspection, in-process control, to final inspection, each batch is fully traceable. Key parameters such as pressing density, sintering temperature curve and critical dimensions are continuously monitored.

With complete test capability, stable processes, and fast engineering response, we deliver reliable, consistent and high-quality PM parts for automotive, industrial and electrical applications.

Delivery Capability

We offer strong and reliable delivery capability through a highly flexible production system and well-organized supply chain. With in-house mold manufacturing, multiple automated pressing lines, continuous sintering furnaces, and efficient secondary machining, we can respond quickly to orders of different sizes.

For prototypes, we provide rapid tooling adjustments and fast sample turnaround. For mass production, our multi-line capacity and stable process control ensure consistent output and on-time delivery. All orders are planned and monitored through an ERP scheduling system, enabling real-time visibility from production to packaging.

Our logistics team supports global sea, air, and express shipping, allowing us to deliver powder-metallurgy parts to customers worldwide safely, accurately, and within the committed lead time.

Below are our customized metal P/M products (OEM/ODM) for clients. These products offer a wide range of specifications and materials, covering a broad spectrum of industry applications.

Completely processed according to your design drawings

Custom Resistant Gears P/M Parts

Custom bracket PM parts

Custom bracket P/M parts

Custom eccentric wheel PM part

Custom eccentric wheel P/M part

Custom Sintered Bushings

Custom Sintered Bushings

Our powder metallurgy products are used in a wide range of industries. If you have any custom requirements, you can contact us, and we will quickly solve your problems and support the rapid development of your business

Automotive Industry

  • VVT Components
  • ABS Sensor Rings
  • Valve Guides
  • Cam Phaser
  • Components
  • Gears & Sprockets
  • Pulleys
  • Bushings & Bearings
  • Soft Magnetic
  • Components
  • Clutch Hub Parts
  • Brake System PM Parts

Power Tools

  • Impact Gears
  • Planetary Gears
  • Sintered Bushings
  • Clutch Hubs
  • Hammer Drill
  • Components

Home Appliances

  • Motor Cores
  • Transmission Gears
  • Bushings
  • Clutch Components
  • Mini-Motor Parts

Industrial Machinery & Automation

  • Industrial Gears
  • Sensor Cores
  • Valve Parts
  • Solenoid Cores
  • Levers, Carriers

Motors & Electromagnetic Devices

  • Solenoid Plungers
  • Magnetic Cores
  • Soft Magnetic
  • Composite Poles
  • High-Frequency
  • Magnetic Parts

You can contact us by email, phone, or using the form below. We recommend that you provide complete information about your project, such as prototype drawings of powder metallurgy parts, process requirements, material requirements, application scenarios, tolerance requirements, and quantity, so that we can quickly provide you with a specific quote and solution within 12 hours.

Are you trading company or manufacturer ?

We are original manufacturers, and of course, we also provide trade services. Because we have the qualifications for export trade.

All raw materials come with MTC (material report), and of course we also support third-party testing (SGS/BV). Don’t worry about this, because we are engaged in cross-border trade business, and the certificates and qualifications are complete.

EXW、FOB、CFR、CIF、FCA、DDU、DDP

How about your delivery time?

The delivery time is 15 to 30 days after receiving the advance payment. Special customized products may require a few days earlier or later depending on the quantity and processing complexity.

We will provide itemized quotations (such as mold fees, unit costs, and logistics costs) according to customer requirements.

Without the authorization of the customer, we will never do this, so we support the signing of NDA agreement to ensure your interests.

Contact US

We will be happy to help you with your casting and forming work on a wide range of metals.

Head Quarter:Building 37, 2049 Pujin Road, Shanghai
E-mail:mulanmetal@mulan-mfg.com
Business Talk:+86-21-3479-1662

  • Original Manufacturer
  • 12+ years of custom P/M products manufacturing
  • ISO 9001:2015 quality standard certified
  • Free 2D/3D Design Drawing

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